InSight 24V

24V 60Ah
Deep Cycle Lithium Battery
GC2

Delivering high-quality performance, power, and precision the InSight Series® 24V lithium iron phosphate battery was designed specifically to meet the power and energy requirements in floor machines, electric motorized hand trucks, walk-behind pallet jacks, and other material handling applications.

$1,199.95

FIND A DEALER

Seach our global network of RELiON dealers for sales or service

DEALER LOCATOR

BUY ONLINE

Visit Del City for secure online shopping and free shipping

SHOP NOW

SIZE YOUR SYSTEM →

HELP CENTER →

ENGINEERED IN THE USA

US-BASED SUPPORT

10 YEAR WARRANTY

Features

Easy Installation

InSight batteries come in BCI group size GC2/GC8 allowing for easy installation without modifying trays or battery compartments.

Scalable System

InSight batteries offer freedom and flexibility by utilizing parallel connections, so you can scale your system to provide increased power and energy (up to 300Ah) as needed.

Super Smart BMS

The robust Battery Management System features a combined total of 48 charge and discharge MOFSETs that control current flow in and out of the battery, along with multilayer protective devices that prevent over/under voltage, current and temperature conditions. The multilayer protection allows InSight batteries to pass stringent UL safety standards.

Intelligent Cooling

InSight Series® uses a carefully engineered cooling management system to quickly remove heat from inside the battery during conditions of high discharge and recharge currents. This prevents overheating of critical components and extends the life of the battery.

Robust Communication

CANbus connections allow batteries to communicate real-time operating statistics like the voltage, current, state of charge and state of health, making InSight batteries more user friendly. Plus, all batteries feature a sleep and pulse recovery operation mode to conserve power.

Specifications

DOWNLOAD PDF

Functional Specifications
Nominal Voltage	25.6
Cell Chemistry	LiFePO4
Cell Type	Prismatic
Ampere-hour Capacity	60Ah
Watthour Capacity	1.536kWh
Specific Energy	128Wh/kg
Charge Efficiency	99%
Impedance (50% SOC, 1kHz)	<100mΩ
Cycles @ 80% DOD	>3500
Parallel Capable	Yes (unlimited)
Series Capable	No (max 24V system)

Mechanical Specifications
BCI Size	GC2 / GC8
Dimensions (LxWxH)	10.2 x 7.1 x 10.9 in (260 x 180 x 276 mm)
Weight	34.4 lbs (15.6 kg)
Case Material	ABS
Stud Terminal	M8 X 1.25 - 20
Insert Terminal	M8 X 1.25 - 20
Torque	79.7-88.5 in-lbs. 6.6-7.4 ft-lbs. 9-10 N-m
Handles	Molded
Ingress Protection Marking	IP67
Case Flame Rating	UL94 V-0

Discharge Specifications
Continuous Discharge Current	100A
Peak Discharge Current	240A - 15 sec
Peak Discharge Current	440A - 30 msec
Short Circuit Protection	880A - 610 μsec
Protection Recover	Automatic
Low Voltage Disconnect	20V - 5 sec (2.5vpc)
Low Voltage Reconnect	Automatic
Self-Discharge per Month @ 25°C in OFF mode	2.80%

Charge Specifications
Continuous Charge Current	≤ 60A
Disconnect Charge Current	65A - 5 sec
Recommended Charge Voltage	27.6V
Float Voltage	27.2V
High Voltage Disconnect	29.6V (3.7vpc) (4 sec)
High Voltage Reconnect	Automatic
Temperature Compensation	None

Environmental Specifications
Charge Temperature	32°F to 131°F (0°C to 55°C)
Discharge Temperature	-22°F to 149°F (-30°C to 65°C)
Operating Humidity	<90% RH
Storage Temperature	-4°F to 95°F (-20°C to 35°C)
Storage Humidity	25 to 85% RH

Certifications
UL2580 (Cell)	File Number: MH63797
UL2271 (Battery Pack)	File Number: MH64262
CE (Battery Pack)
IEC 62133 (Battery Pack)	File Number: 8IFpP22/101/142-2, 8IFpP44/101/146
UN38.3 (Battery Pack)

Shipping Classification
UN 3480, Class 9

TYPICAL LITHIUM IRON PHOSPHATE CHARACTERISTICS

Discharge Voltage At Various Rates 24 V graph

Reviews

Leave a Review

There are no reviews for this product yet.

Documentation

InSight Manual and Installation Guides

Frequently Asked Questions

Can InSight batteries be connected in parallel or series?

RELiON’s InSight batteries were designed exclusively to run in parallel. For starters, each InSight 24V battery is 24 volts. Up to 10 Insight batteries can be connected in parallel. Because they are in parallel, if any one battery goes offline, you will not notice any difference in performance, only duration. A parallel connection extends the reliability of each individual Insight battery to the entire array, giving you more power, more capacity, and less to worry about.

How can I determine the state of charge (SOC) of my InSight battery?

We recommend using a shunt-based fuel gauge to measure SOC with the InSight Battery. This type of fuel gauge accurately measures the discharge/recharge currents and calculates the Ampere-hours (Ah) flowing in and out of the battery. The LEDs on the battery will also indicate the SOC: 95% - 100% Solid Green Solid Green 75% - 95% Solid Green Flashing Green (every ½ sec.) 50% - 75% Solid Green Solid Yellow 30% - 50% Solid Green Flashing Yellow (every ½ sec.) 10% - 30% Solid Green Solid Red 0 - 10% Solid Green Flashing Red (every ½ sec.)

How do I charge InSight batteries?

It is best to use/select a Lithium, AGM or GEL charge profile in that order of availability. Consult your manual or charger manufacturer for directions on this capability. Spot check the battery SOC LED indicators with a quick press and release of the battery Power Button. Chargers typically display a solid Green Light when the charge is completed, and a flashing green light when the battery is near the end of charge (will vary by charger). Both conditions may or may not occur depending on your charger design. Neither condition is necessarily required to properly achieve a full recharge.

Is there a way to turn the batteries on and off without accessing the battery compartment?

The InSight Series Remote Button gives you the convenience to power on and off your InSight Series batteries without having to access the battery compartment. This high-quality plug-and-play accessory saves you time and energy.